ZLY Solid Carbide Micro End Mill
As a leading carbide end mill manufacturer, we can customize CNC end mills of any size for your project.
As a custom carbide cutting tool manufacturer,
ZLY specializes in producing custom micro square end mills and ball nose end mills ranging from 0.2 mm to 3 mm.
professional carbide micro end mill manufacturer
Micro end mills are one of ZLY’s core strengths. For nearly 20 years, ZLY has continuously pushed the limits of the minimum cutting diameter in carbide end mill manufacturing.
As a result, the company has accumulated extensive experience over the years, and its manufacturing processes have been significantly improved. ZLY micro end mills are available in three types: square end, corner radius, and ball nose.
- Nearly 20 years of non-standard micro end mill manufacturing experience
- We can provide various types of tools
- Highly competitive pricing and short lead times
- 24/7 online support to assist your business development
Excellent carbide micro tool manufacturing
ZLY specializes in the production of micro end mills. We maintain inventory of carbide materials from multiple well-known brands. We strictly follow ISO 9001 standards and implement quality control at every production stage. Our experienced grinding machine operators, each with over ten years of experience, ensure high consistency in all dimensions of ZLY micro end mills.
Below is our machining range.
|
Cutting Diameter |
0.2 mm – 3 mm |
|
Cutting Length |
0.2 mm – 5 mm |
|
Shank Diameter |
1 mm – 3 mm |
|
Overall Length |
20 mm – 60 mm |
|
Number of Flute |
1 Flute – 2 Flute |
|
Helix Angle |
15° – 75° |
|
Coating Services |
TiN, TiCN, TiAIN, ALTiN, DLC, etc. |
Send Your Inquiry on ZLY Micro Mills
ZLY can customize different micro end mills according to your requirements. You may provide drawings for customization, or simply inform us of your specific requirements. Our engineers will create drawings based on your specifications. In addition, we can provide a variety of coatings to meet the machining needs of different materials.
Additional Services
Beyond supplying high-quality carbide micro cutter, we also offer the following services:
- Competitive pricing
- Free tool design based on your workpiece drawings
- Free dimensional inspection based on your tool samples
- Laser marking according to your requirements
- Free local delivery within Thailand
Recent Walk in Micro End Mill Order
Ultimate FAQ Guide to Carbide Micro End Mills
What is a micro end mill?
Generally, end mills with a cutting diameter smaller than 3 mm are referred to as micro end mills.
They offer extremely high precision and are used for machining very small parts.
They are widely applied in molds, medical devices, aerospace, and electronics industries.
How many types of micro end mills are there?
By size classification:
Micro end mills: 1–3 mm
Ultra-micro end mills: 0.2–1 mm
By type:
Flat end: for machining micro slots
Corner radius: for machining micro slots and simple curved surfaces
Ball nose: for fine machining of complex surfaces
In addition, different design approaches are applied for different materials, such as general steel, ultra-hard materials, graphite, fiberglass, acrylic, etc.
What are micro end mills used for?
Micro end mills are used for precision machining and engraving of high-precision, small-size parts.
Main applications include:
Precision parts machining: mobile phone frames, PCB traces, micro components in electronic devices.
Mold manufacturing: micro molds and precision injection mold cavities and contour machining.
Medical devices: surgical instruments, precision implants.
Aerospace: instruments and control system components.
Watchmaking industry: high-precision micro part machining.
Precautions for using micro end mills
Due to the extremely small cutting diameter, micro end mills are very easy to break. When using them, you need to pay attention to the following factors:
Stable clamping: High-precision, low runout clamping is essential. Even slight runout can cause uneven cutting forces and lead to tool breakage.
Strict control of cutting parameters: Cutting parameters such as spindle speed, feed rate, and depth of cut must be carefully controlled to avoid overload. Parameters should be adjusted according to the material and machining precision.
Effective heat dissipation: Proper cooling is required during machining. Use cutting fluid and ensure sufficient flow.
Careful handling and storage: Avoid collisions during handling and storage, and avoid direct contact with the cutting edges.
If you have questions about end mills:
“I don’t know which end mill to use.”
“What can this end mill achieve?”
“I have an additional precision machining plan and don’t know how to execute it.”
If you have any of the above questions or want to learn more about this product, you can contact ZLY Cutting Tools. We will provide friendly advice and consultation to help you solve your current issues.