Solid Carbide Square End Mill
Manufactured in accordance with ISO 9001 processes to ensure excellent performance.
- Custom sizes and coating options available to suit your project.
- Ideal for face milling and machining straight, right-angle side walls.
- Delivers higher efficiency and improved accuracy for your workpieces.
Carbide Square End Mill Manufacturer in Thailand
Square end mills are used for machining right-angle slots, sharp edges, square shoulders, and for profiling contours on workpieces. They offer strong material removal capability and stable cutting performance. Made from solid carbide, these tools provide significantly improved hardness and extended tool life.
Our square end mills are manufactured in compliance with ISO 9001 standards to ensure excellent and consistent performance. We maintain full parameter consistency across different production batches. In addition to standard tools, we support dedicated customization to solve machining challenges that standard cutters cannot address. We also provide tool drawing design services and customized coating options to meet your specific requirements.
The Important of Choosing ZLY Carbide Square End Mill
ZLY solid carbide square end mills are designed for efficient, high-quality production. Key features include premium carbide materials with hardness above 90 HRA, sourced from leading brands such as Guhring, as well as industry-leading tool coatings from Oerlikon and Balzers.
These advantages ensure excellent wear resistance, long tool life, and high machining efficiency. With proven experience across industries such as automotive, aerospace, and medical manufacturing, we are able to design and produce professional cutting tools that best match your specific application requirements.
Types of Square End Mills Available from ZLY
Custom Square End Mill Size Range Available from ZLY
ZLY’s strong manufacturing capability can meet all machining applications that require solid carbide cutting tools. Our CNC end mills are best for machining metals such as aluminum, copper, steel, stainless steel, titanium alloys, and hard metals. Below is the size range of end mills we can produce.
|
Cutting Diameter |
0.2mm – 35mm |
|
Cutting Length |
0.2mm – 200mm |
|
Shank Diameter |
1mm – 32mm |
|
Overall Length |
20mm – 330mm |
|
Number of Flute |
1 Flute – 10 Flute |
|
Helix Angle |
15° – 75° |
|
Coating Services |
TiN, TiCN, TiAIN, ALTiN, DLC, etc. |
Additional Services
Beyond supplying high-quality cutting tools, we also offer the following services:
- Competitive pricing
- Free tool design based on your workpiece drawings
- Free dimensional inspection based on your tool samples
- Laser marking according to your requirements
- Free local delivery within Thailand
Recent Walk in Square End Mill Order
Long Neck Square End Mill
for Stainless Steel – AlTiN Coated
Standard Square End Mill
for Steel – – AlTiN Coated
High Gloss Square End Mill
for Aluminum – DLC Coated
Carbide Square End Mill – Your Ultimate FAQ Guide
What is Square End Mill
It is a cutting tool used for milling operations, usually made of high-speed steel or carbide.
This square end mill is used for slot milling, contour milling, and trochoidal milling.
Carbide square end mills are designed for efficient material removal and precise machining.
What Materials are Square End Mills Made of?
Depending on the machining application, square end mills are typically made from the following materials:
General High-Speed Steel (HSS)
Commonly used for machining general materials such as aluminum alloys, copper alloys, steel, and cast iron. Cost-effective.
Powder Metallurgy High-Speed Steel (PM HSS)
HRC 63–70. High wear resistance and high-temperature performance (retains hardness up to 600 °C). Overall performance is better than general HSS.
Carbide
Extremely high hardness and wear resistance, with good hot hardness and compressive strength. Suitable for machining various steels (including stainless steel), cast iron, aluminum alloys, copper alloys, and titanium alloys. Especially suitable for high-speed cutting, heavy material removal, and both roughing and finishing of hard materials.
Cermet end mill
Suitable for machining difficult materials. Provides very high surface finish and is suitable for stable interrupted cutting conditions. Its high-temperature resistance is better than that of carbide end mills, but it has lower toughness and is more brittle, making it prone to edge chipping.
What other designs and configurations are available for square end mills?
A standard solid carbide square end mill is a one-piece structure and includes the following features:
The cutting edge is usually designed with a 90° corner for machining sharp right-angle edges.
Common helix angles are 30°, 45°, and 60°. A larger helix angle provides longer contact length and lower cutting load, improves chip evacuation, and extends tool life, making it suitable for softer materials. A smaller helix angle offers higher rigidity and is better for machining harder materials.
Flute design is critical for different materials. Flute length, flute shape, and the number of flutes—such as 2-flute, 3-flute, and 4-flute designs—affect chip evacuation and cutting performance.
Which industries commonly use solid carbide square end mills?
Solid carbide square end mills are widely used across many industries to support efficient production and precision machining.
Below are some typical industries where carbide end mills are commonly applied.
– Aerospace
– Air Condition & Refrigeration Industry
– Automotive & Auto Parts Manufacturers
– Electronics Industry
– Electrical Appliance & Electronics Products
– Electronics Component & Parts Manufacturers
– Electronics Manufacturing
– Furniture Manufacturing
– Industrial Manufacturing
– Industrial Engineering
– Mould & Die
– Oil & Gas
– Petrochemical
– Pharmaceutical/Medical/Chemical Manufacturers